There is a wide range of coil winding machines available in the market, addressing a variety of applications in the manufacturing sector. To pick the right equipment one needs to understand the area of application. Read on to learn more about the latest in this market
By Belal Khan
The sector dealing with coil winders and coil winding processes has grown tremendously and extended its application areas. Coil winding can be defined as a process to make an electromagnetic coil with the help of a series of loops, which is used for a variety of applications in different industrial sectors. Typically, coil winders are used in components like relays, chokes, solenoids, transformers, resistors, inductors, electric motors and generators.
Products available in the market
Ingrid West Machinery Ltd
Product: E-300W
The advanced design of the new Model E-300W incorporates ‘Industry 4.0’ concepts. A two-speed gearbox with up to 13,000 rpm provides maximum versatility for fast winding at high speed, whilst smoothly delivering the necessary torque at lower speeds.
Key features
- Saves and recalls programs from the main company server
- Checks the status of the winding machine from anywhere in the world
- Can be set up using the touchscreen or remote control via a laptop or tablet
- Programs are easily searched and selected
- Easy backup to cloud storage
- The 300W represents a commitment to traceability, remote controls and monitoring
Contact details: www.coilwindingmachines.eu
K.D. Dowl and Keys
Product: CNC winding machine
The company is well known amongst the reputed CNC winding machine manufacturers across the country. The exclusive design of its CNC ceiling fan winding machine is engineered in a way that it saves time and leads to maximum winding. Its CNC ceiling fan coil winding machine winds the coils in the swiftest way, company sources claim, and that too, flawlessly.
Key features
- The microprocessor makes it easy for data setting and operating
- Nine winding parameters and five options make it widely used
- Three display units make the display during setting and running
- Winding speed can be specified by using the front panel keypad, resulting in easy programming of
- multi-step, multi-speed settings
- Operation input: 220V AC 50HZ
Contact details: www.kddowlskeys.com
BMP Equipments
Product: Medium duty motor winding machine
BPM offers a medium duty coil winding machine for motor coils up to about 100kW with an automatic stop after a pre-set number of turns. Speed reduction gears and an electromagnetic clutch are used. It can handle winding fixture AJ-1 with concentric Arbour type UW and type U.
Key features
- Face plate diameter: 400mm with four slots
- Shaft extension: 250 mm
- 1 HP motor 3-Phase with electro magnetic DC brake with rectifier.
- Five-digit mechanical revolution counter.
- Centre height: 900 mm
- Vertical type carrier with fibre ring tension device
- It can handle winding fixture AJ-1 with concentric Arbour type
- UW and type U
Contact details: www.bmpequip.com
Uday Enterprises
Product: Toroidal coil winding machines
The company is one of the prominent suppliers and manufacturers of a range of coil winding machines, toroidal coil winding machines, linear coil winding machines, potential transformer coil winding machines, current transformer coil winding machines, distribution transformer coil winding machines, ceiling fan coil winding machines, motor coil winding machines, transformer lamination cutting and punching machines. The firm’s extensive range of winding machines comply with all performance parameters such as consistency, precision functioning and easy usage. These are available in various configurations as per the clients’ specifications regarding size, coil complexity and productivity.
Key features
- Maximum winding speed: 2000rpm
- Finished core OD: 50mm maximum
- Finished Core ID: 8mm minimum
- Wire gauge: 44 SWG to 36 SWG
- Bifilar attachment: 40 SWG to SWG
Contact details: www.udayintegral.com
Goodwill Engineers
Product: Motorised ceiling fan coil winding machines
The company offers a qualitative range of ceiling fan winding machines. These can work on 500W inverters and are very smooth during operation. The company’s range comes with smooth functionality and has a longer service life. These winding machines are offered in customised specifications, based on the requirements of clients.
Key features
- Smooth in operation
- Preset digital counting meter
- Can work on 500W inverters
Contact details: www.windingmachineindia.in
Marsilli
Product: NEXT
Marsilli has vast experience in the winding process and particularly in winding machine technology. With that legacy behind it, the firm has launched NEXT, the next generation of winding machines. A lot of energy has been invested in this machine, resulting in NEXT being one of the most inclusive among the firm’s advanced technologies.
The NEXT winding machine runs at a speed of 22.500rpm, is powerful (0,9Nm), and all electrospindles work independently.
Key features
- Advanced adoption of the newest European regulations concerning the acoustic noise reduction through the electrospindles
- Each electrospindle is completely independent, offering the option to manage a different number of working spindles, turns, directions and speeds.
- Mechanical index
- 3-axis stratification system featuring linear motors for layering
- New carbon fibre ultra light layering bar for the highest speed
- Suitable for the latest TEP-EVO tensioners
- Easy to reconfigure
- Energy saving
Contact details: www.marsilli.com
ACE
Product: Heavy duty coil winders
ACE heavy duty coil winding machines are constructed from a tubular steel frame. With over 16 variants in the heavy duty range of coil winders, users can find the right machine for almost all needs. The company also provides customised coil winders built to customer requirements.
These constant torque winding machines feature AC flux vector drives. The 16 heavy duty coil winders offer versatile operations with extra high pulling power. These machines enable users to get more productive and efficient with an infinitely variable speed range.
Key features
- The stopping position is within a 100th of a rotation when the touchscreen panel is used.
- The panel-mounted potentiometer can be used to preset the speed, allowing precise functioning.
- By using the potentiometer, the speed and stop position can be repeated accurately.
- Experience jerk-free operation with the help of the flux vector drive that is integrated into every heavy duty coil winding machine.
- It provides smooth start and stop operations, enhancing the longevity of components..
- The coil winding functions are accompanied by controlled acceleration and deceleration, avoiding sudden jolts.
- The machine maintains enough tension during the coil winding process to reduce hand forming activities to a minimum.
Contact details: www.armaturecoil.com
